2024_employee-_42_-_1_.jpg

Success is… Repairing instead of replacing

Flexible and success-oriented – benefit from our numerous services.

We make your success our responsibility – A competent partner at your side

Flottweg’s innovative separation technology is driven by pioneering techniques that support and drive change in the world. Our products are the key to sustainable and economically efficient processes. This includes:

  • Saving resources, such as water and energy
  • Using raw materials more efficiently
  • Maximizing yield
  • Reducing process costs
  • Finding sustainable solutions for your processes

Whether you want to efficiently dewater sewage sludge, extract the last drop of juice during apple juice production, or save process water in food production: For Flottweg, helping you to be more successful is a central concern. That’s why Flottweg offers the right separation solution for over 500 applications, entirely according to your needs.

It is this responsibility that has guided Flottweg's actions for over 60 years: As a specialist in separation technology, we help you to find individual solutions that make your processes sustainable, efficient, and economical . Of particular importance to us: Competent advice and an outstanding range of services offer you the best possible flexibility and security for your process.

Overview of our application areas

Anwendungen_LP_EN7
Anwendungen_LP_EN4
Anwendungen_LP_EN3
Anwendungen_LP_EN6
Anwendungen_LP_EN
Anwendungen_LP_EN5
Anwendungen_LP_EN2

Our after-sales service at a glance

service-circle-en-home
  • Customer training to optimally prepare you for the operation of your Flottweg machine
  • Lightning-fast delivery of spare parts (over 60,000 original parts in stock)
  • Consulting and optimization of process engineering processes
  • Product analysis in our own laboratory
  • Tests under real conditions on site
  • Rental machines and long-term tests
  • On-site service and factory overhaul
  • Training of your employees / operator training on personnel rotation

Machine-specific performance

decanter-teaser-new

Decanter

  • OEM spare parts
  • Gearbox exchange program
  • Energy and polymer saving systems
  • specialized wear protection solutions for every application
  • Replacement rotors
separator-teaser-new

Separator

  • OEM spare parts
  • Spindle exchange program
  • On-site service and factory overhaul
  • various material versions
  • Replacement bowl incl. disk pack
beltpress-teaser-new

Belt press

  • extensive stock of filter belts
  • Roller reconditioning
  • Retrofit solutions
  • Filter belts are always technically optimized to meet your needs
process-engineering-teaser

Automation friendly

  • Online monitoring and support
  • Condition monitoring systems
  • Upgrade of your control system and retrofits
  • Software archiving

Services that ensure your success

maintenance

Maintenance contracts

An investment in a Flottweg machine not only means a long service life, but also excellent service. We offer maintenance contracts for the entire product palette, which are tailored precisely to your individual requirements and can be flexibly concluded with or without a fixed term. In addition to proactive maintenance, our service includes checking operational safety and upgrade options  as well as comprehensive reporting on maintenance with wear monitoring. We also offer safety integrity level (SIL) assessments.

rental-equipment

Rental equipment

Flottweg has a large pool of rental machines/systems and rotor units. These cover a wide range of separator and decanter configurations.

During maintenance or repairs, these can be rented for an agreed period of time, subject to availability. Your continuous production is thus ensured at the same time your existing machine is undergoing maintenance.

2018-service-circle

In-house repair

Flottweg offers the repair of rotors, gearboxes, scrolls, modernization of complete machines or even complete overhaul on your premises - or, if space is limited you may return your machine to Flottweg for a complete overhaul or maintenance in our in-house service center. During this time, you can rely on our rental equipment if you need.

homogenisation

Replacement rotor

To ensure that you get production up and running again as quickly as possible, we offer replacement rotors and bowls for separators.

These include the scroll and gearbox and we offer a quick plug-and-play option for plants without a second production line or for plants with 24/7 operation.

field-service

Field service

As the name suggests, field service is carried out directly on site, at your premises. Our competent service technicians will come to you and can carry out the repairs and maintenance directly.

automation-support

Automation support

Keep your plant up to date. We provide support with troubleshooting, retrofits, safety updates in compliance with the Machinery Directory, or modifications to your plant’s current capabilities. The Flottweg Automation Team is available to advise you.

replacement-program

Gearbox exchange program

For maximum production reliability without taking up valuable storage space: With the gearbox exchange program, we provide you with a new gearbox by express delivery in exchange for your defective gearbox, which you then send back to us. This minimizes downtime and ensures the ongoing productivity of your plants.

retrofits-upgrades

Retrofits + upgrades

Flottweg’s service also includes optional retrofits and upgrades. For instance, with the replacement programs for Xelletor or scroll exchange, you benefit from improved components without having to make an entirely new purchase. It is also possible to retrofit the Recuvane® system to optimize energy consumption or the Condition Monitoring system to keep track of inventory.

separator-detail-stage2

Customer testimonials

"We once had a problem where the sludge bed in the machine broke a little and we asked what we could do to fix this problem because we were experiencing vibrations. I was provided with very swift help, everything was done over the phone, and we were able to fix the problem very quickly. The machines were able to continue operating, and that was extremely important to us because only a functioning, running machine can help us. Flottweg is the ideal partner because this example shows that the project is working. The machines run continuously for 24 hours without problems."

Thorsten Bonnen, head of operations at the central wastewater treatment plant and deputy head of operations at the power plant in Mainz, Germany

“We have now concluded a complete maintenance contract for spare parts deliveries and annual maintenance. The collaboration has been excellent, and we are always kept up to date.”

Christian Callegari, Managing Director of the Hall Wastewater Association in Fritzens

"The right people with the right know-how were always there to help us make the best use of the separator. A machine can function well, but only when it is used effectively is it really valuable to us, and that was one hundred percent the case with Flottweg. Our collaboration over the last few years - almost a decade - has been optimal and I hope that it stays that way and that we can accomplish even more together.”

Michael Andreae-Jäckering, Managing Partner of various Jäckering companies

Traveling the World – The Flottweg Test Truck

Traveling the World – The Flottweg Test Truck
Play YouTube video

Rotor replacement – quick and easy

Rotor replacement – quick and easy
Play YouTube video
Increase the efficiency of your production now. Our team will be happy to advise you on the ideal separation solution for you.

Design your solution responsibly. Together with Flottweg.